Precision Seamless Steel Tubes Since 2004
Pipe & Tube Manufacturing Process

Cold finished and stress-relieved Pipe&Tube

Cold-finished, stress-relieved steel tubes for precision components. Specify dimensions, delivery condition and downstream machining needs with Tenjan.

Custom grades & dimensionsFull quality traceabilityGlobal standards support
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Product details

Product Description

The manufacturing process involves cold forming operations followed by dedicated stress-relieving annealing at temperatures typically between 450-650°C, higher than BKW low-temperature annealing but lower than complete annealing temperatures. This precise thermal treatment focuses exclusively on stress elimination without altering the cold-worked microstructure, maintaining the strength advantages of cold processing while preventing stress-induced deformation or cracking during subsequent operations.

 

These BKS condition pipes achieve exceptional stress reduction, eliminating 70%-90% of residual internal stresses from cold working. This significant stress relief ensures superior dimensional stability during subsequent processing and end-use applications, substantially outperforming hard condition (BK) tubes in resistance to deformation and cracking. The maintained dimensional precision matches hard condition tubes with outer diameter/wall thickness tolerances typically within ±0.05mm and surface roughness Ra≤1.6μm, enabling direct assembly without additional machining.

 

The balanced mechanical properties of Cold Finished and Stress-Relieved Steel Pipes preserve most cold-working strengthening effects while significantly improving plasticity compared to BK condition. Typical St45 material BKS tubes demonstrate tensile strength of 400-520MPa with elongation rates of 18%-24%, offering an optimal combination for applications requiring both strength and moderate formability. The excellent surface quality remains unaffected by protective atmosphere stress relief annealing, presenting clean, smooth surfaces without oxide scale.

 

Technical Advantages:

 

  • Exceptional stress elimination (70%-90% reduction)

 

  • Maintained dimensional accuracy comparable to hard condition

 

  • Balanced mechanical properties between strength and formability

 

  • Preserved cold-working strengthening effects

 

  • Superior surface quality without oxide formation

 

  • Enhanced resistance to deformation and cracking

 

These stress-relieved precision tubes serve critical applications in hydraulic and pneumatic systems for high-pressure hydraulic lines, precision cylinder barrels, and piston rods where both high accuracy and pressure cycle resistance are essential. The mechanical manufacturing industry utilizes these pipes for shaft and sleeve components requiring subsequent machining, grinding, or welding operations, preventing dimensional inaccuracies from stress redistribution during processing.

 

The automotive sector employs these BKS/+SR condition tubes for engine high-pressure fuel lines and transmission oil pipes where stable performance under high-temperature, high-pressure conditions is paramount. Precision instruments and electronic equipment benefit from these tubes for sensor housings and small transmission conduits requiring both high-precision assembly and minor forming capabilities such as bending or flaring.

 

Supported by Tianzhan’s 21 years of seamless tube expertise and advanced manufacturing capabilities, we provide customized BKS/+SR solutions tailored to your specific application requirements. Our technical team ensures each Cold Finished and Stress-Relieved Steel Pipe (BKS/+SR Condition) meets exact specifications for materials, dimensions, surface quality, and mechanical properties, delivering reliable performance for applications demanding precision, stability, and stress-resistant characteristics.


Seamless Steel Tubes for Industrial Applications

Custom Sizes OD10-108mm-ASTM/EN/DIN/JIS/GOST Certified -Small-Batch Friendly

Technical data

Product Specifications

Parameter Key Features
Outer Diameter 10-108mm (0.39″-4.25″) • Fully customizable
Wall Thickness 1-20mm (0.039″-0.79″) • ±0.1mm precision tolerance
Material Carbon Steel • Alloy Steel • Special grades available
Process Cold Drawn  Cold Rolled for superior finish
Available materials

Shaped Seamless Steel Tube&Pipe - Steel Grade Availability

Standard Typical Grades We Supply


GB

DT4,Y15,10#,20#,20G,Q235,25Mn,35#,45#,55#
16Mn,Q345B(Q355B),Q345C(Q355C),Q345D(Q355D),Q345E(Q355E),Q420,Q460,20Cr,40Cr,
15CrMo,20CrMo,30CrMo,35CrMo,42CrMo,20CrNiMo,40CrNiMo,20CrMnTi,20Mn2,40Mn2,40MnB,35MnB,
35Mn15CrMn,20CrMn,20CrMnMo,38CrMoAL,36Mn2V,38Mn2V,40MnMoV,15Mo3,16Mo3,31CrMoV9

ASTM

1215,1008,1010,1020,A105,A106 Gr.B,A36,1026,1035,1045,1055,SA179,SA192
Gr·50,Gr·55,Gr·65,5120,5140,4130,4135,4140,8620,4340,SAE 5120,1524,1340,15B41,SAE5115,SAE 5120,SCM23
EN DC01,11SMn30,P235TR1,P195GH,P265TR2,E235
E355,ST52,S355JR,S355JO,S355J2,S355NL,S420N,S420NL,S460NL,20Cr4,
41Cr4,13CrMo4-5,20CrMo4,25CrMo4,34CrMo4,42CrMo4,20NiCrMo2,34CrNiMo6,20MnCr5,
22Mn6,42Mn6,42MnB4,34MnB5,37Mn5,16MnCr5,20CrMo5.
JIS SUM22,S10C,STKM11A,STPT370,STB35,S20C,STKM12,STKM13,STPT410,STB42,SS400,S35C,S45C,S55C
SCr22,SCr440,SCM415,SCM420,SCM430,SCM435,SCM440,
SNCM220,SNCM439,SMnC420H,SMn420,SMn438, SMnC420H
DIN DC01,11SMn30,CK10,C10,ST35.8,C20,CK20,ST45.8,St37,S235JR,C26D,CK35,CK45,CK55
GOST

08КП,10,20,Ст3сп,25,35,45,5515Г2, 09Г2C/10Г2C1,15Г2,14Г2С,C355,20Х,40X,15XM,20ХМ,30ХМ,35ХМ,38ХМ,20ХНМ,40ХНМ,20ХГТ,20Г2,40Г2,18ХГ,20ХГМ

Other Speical Grades can be customized

Applications

Industry-Specific Solutions

Industry Key Applications Parts Relevant Standards Our Advantages
General Structural Square Rectangular Tubes GB/T 3094,ASTM A500,
EN 10210
Good Surface,lightweight,precision dimensions (±0.1mm)
Automotive and Motorcycle Component Shock Absorbers,Steering Systems,Thrust Rods EN 10305-1,JIS G3445,
DIN 2391,ASTM A519
High fatigue strength,High yield strength,lightweight, precision dimensions (±0.1mm)
Engineering and Mining Support Anchor Bolts,Support Pipes,Hydraulic Props ASTM A519,DIN 2391,
JIS G3441,EN 10297-1,
ISO 10799
High Strength Yield Strength High Elongation Customization Service – Special steel grades, dimensions and surface treatments available according to project requirements
Construction Machinery Drive shaft sleeves,Gearbox Guide Tubes,Crane Boom Guide Tubes,Excavator Arm Tubes,Loader Frame Tubes,Arctic Low-Temperature Tubes ASTM A519,DIN 2391,
JIS G3445,EN 10210-1,
GOST 8733,
ASTM A106,ISO 9329
ID/OD tolerances of ±0.05mm. Wall thickness uniformity straightness ≤0.5mm/m
Fluid Transport Systems Oil/Gas pipelines,chemical systems,Power/Energy ASTM A106 Gr.B,
EN 10216-2,GOST 8734
Eddy Current + Ultrasonic Testing,Hydrostatic Testing
High-Pressure Boilers Superheaters,Steam lines,Reheaters,Economizers) ASTM A192,DIN 17175,
EN 10216,
JIS G3461/G3462
Enhanced material density through cold-drawing/rolling ensures long-term stability Full Compliance with Int’l Standards,Superior Creep Fatigue Resistance
Geological Drilling Drill Pipe,Tubing ASTM A519,API 5DP,
EN 10208-2
High Strength Wear Resistance precision Dimensions Impact Fatigue Resistance
Agricultural Machinery Hydraulic cylinders,drive shafts,Lift arms,steering housings,Boom frames ASTM A519,EN 10210-1,
DIN 2391,GOST 8733,
JIS G3445
Material Advantages:High Strength  Lightweight,Precision Cold-Drawing Technology,Dimensional accuracy ±0.05mm
Petroleum Cracking Units Reformer Tubes,Heat Exchanger Tubes,Reactor Feed Pipes,Transfer Lines,Quench Oil Pipes ASTM A335,ASTM A213,
EN 10216-2
Optimized Material Purity,Precision Dimensional Control,Customized Solutions
Why choose us

Custom Advantages

Tailored Features · Designed Exclusively for Your Needs

  • Seamless Pipe&Tube

    Alloy Steel Material and Process Planning Material Sourcing Review:

    For each order, confirm the material grade, dimensions and acceptance requirements:

    ✔ 100+ Custom Alloy Grades– Chemistry control (C, Cr, Ni, Mo adjustments)

    ✔ Engineered Mechanical Properties -Yield/Tensile strength customization

    ✔ Industrial-Grade QC-Full-spectrum testing (UT, hardness, dimensional)

    ✔ Project-Specific Cost Review-Compare grade, order quantity and downstream processing requirements

    Application:Oil & Gas, Automotive, Heavy Machinery, Energy

  • Seamless Pipe&Tube

    Extra-Long Piercing + Automated Normalizing Furnace – Precision Alloy Steel Tubes for High-Stress Applications Heating and Delivery Condition Review:

    Review billet heating and normalizing requirements for alloy steel tubes, and agree the delivery condition and acceptance criteria before production.

    Normalizing Requirements to Confirm:

    ✔ ±2°C Precision Control–Confirm the temperature-control requirement

    ✔ Mechanical Property Review–Specify strength and fatigue-related acceptance requirements

    ✔ Batch Consistency Checks–Confirm heat and batch traceability

    Key Industries Served:Oil & Gas, Power Generation, Automotive, Geological Drilling, Mining Support and Construction

  • Seamless Pipe&Tube

    Tube Straightening – Confirm Requirements Before Machining Straightness and Machining Review:

    Confirm the required straightness, including the stated ≤0.5mm/m value, against the component drawing and agreed inspection method:

    ✔ Machining Preparation– Confirm straightness and machining allowance for the component

    ✔ Cutting Tool Selection – Select cutting conditions for the supplied grade and hardness

    ✔ Production Planning –Review material allowance, handling and scrap criteria

    Production and Inspection Review:

    Process Review – Confirm the production route and inspection records

    Automated QC – Real-time straightness monitoring

    Custom Solutions– Optimized for alloy steel grades

    Key Applications: Hydraulic Cylinders, Oil & Gas, High-Performance Automotive (drive shafts, suspension components)

  • Custom-Shaped Steel Tubes: Design Considerations – Tenjan

    Ultrasonic + Eddy Current Dual Testing – High-Reliability Inspection for Alloy Steel Tubes

    Advanced NDT System Features:

    ✔ Ultrasonic Testing (UT)– Detects internal flaws down to 0.20mm

    ✔ Eddy Current (ET)– Identifies surface/subsurface defects

    ✔ Multi-Probe Technology– Confirm ID/OD/wall coverage

    Quality Assurance:

    Inspection Acceptance Criteria(agree the method, reference standard and acceptance level)

    Dimensional Control– ±0.05mm OD tolerance

    Material Verification– Full composition check

    Application Review: Oil & Gas, Energy, Automotive

Discuss your specification

Tell us the material grade, outer diameter, wall thickness, quantity and end-use requirements.

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